What Are Softgels Made Of?

If you are taking supplements like Vitamin E or fish oils, you have possibly encountered a softgel capsule. Softgel is the Criss Cross of a shell. The gelatin capsule was developed in 1834 by François Mothes. A glossy, smooth, and aesthetic softgel capsule is a combination of a variety of ingredients. But what exactly they are?

If you’re looking to learn the mysterious science behind the gelatin shell. We recommend you stay with us to find the incredible theory of ‘What are softgel made of? ‘Let’s Discover!

softgels

Table of Contents

I. Outer Shell Of Softgel Capsule

II.Inner Filled Material Of Softgel Capsule

Conclusion

Ⅰ.Outer Shell Of Softgel Capsule

Usually oblong and translucent softgel capsule not only give an appealing look but its smooth finishing allows easier swallowing. Discussed below are the major components of the softgel capsule.

Composition of softgel capsule

Composition of softgel capsule

Gelatin

Ⅰ.AnimalSource

Similar to hard gel, softgel also has gelatin as a prime ingredient. A large number of gelatin matrix formulations are available which is depending on the nature of the liquid fill matrix.

Gelatin is derived from an acid-treated precursor termed Type A Gelatin, whereas from an alkali-treated precursor known as Type B Gelatin.

TYPE A TYPE B
Obtained from bones Obtained from pork skin
Derived from acid-treated precursor Derived from alkali-treated precursor
Iso-electric point in the region of pH 9 Iso-electric point in the region of pH 4.7

Table: Difference between Type A and Type B gelatin

The protein structure of gelatin is composed of various polypeptide chains. E.g., a-chain, β- chain (dimer of a- chain), ℽ- chain (trimmers of a- chain). Here, a athe chain has one peptide that connects with two peptide chains of β- chain. A ℽ- chain is composed of three peptide chains. Gelatin has a high concentration of ℽ- chains hence exhibiting higher gel strength.

The choice of gelatin is based on types, grades, consumer preference, and technological issues. For example:

Raw Material Grade
Bovine and Porcine Bone B
Bovine Hide B
Bovine Bone A
Pigskin A
Blend of Pigskin and Bovine/ Porcine bone and Bovine hide A/B

Ⅱ.NON- AnimalSource

Pullulan

PULLULAN

Pullulan is a natural polysaccharide used to make a vegan capsule. Pullulan is a pure natural water-soluble polymer made of corn starch or sugar. This is generated from starch with the help of the fungus Aureobasidium pullulans. The gelatin forms from this source are safe to use and widely acceptable by those with restricted diets.

Pullulan is a water-soluble exo-polysaccharide with an exceptional characteristic e.g., co-existence of α-(1→4) and α-(1→6) linkages.

Hypromellose

HYPROMELLOSE

Hypromellose or hydroxypropyl methylcellulose (HPMC) is a clear, tasteless substance appropriate for vegetarian-based softgel capsules. This is made from raw cellulose which is an acceptable source across the globe for controlled delivery of drugs in oral dosage forms.

Hypromellose is a hydrophilic, non-ionic, and viscoelastic polymer and fiber which is considered safest for human consumption. HPMC or Hypromellose is derived from a softwood tree, primarily pine and spruce that are cultivated and harvested in the south-eastern United States.

GuarGum

GUAR GUM

Guar gum is also known as vegetable gum. It is low in calories and has high in soluble fiber that produces thickening effects in the capsule. Typical guar gum is composed of 36.6% galactose anhydride as well as 63.1% mannose anhydride.

Guar gum is obtained from legumes known as guar beans. The external husk of the beans is removed where a central starchy endosperm is collected, and ground into a fine powder.

Carrageenan

CARRAGEENAN

It has been traditionally used in cooking for hundreds of years. Due to its thickening properties, it has been considered a gelatin alternative in various applications.

Carrageenan is a natural polysaccharide obtained from Red seaweed or Irish moss, Chondudrus cripus, Eucheuma, and Gigartina stellata. This is composed of a high molecular weight with repeated units of galactose and 3,6-anhydrogalactose, both sulfated & non-sulfated joined by alternating α-1–3 and β-1–4 glycosidic linkages.

Pectin

PECTIN

Pectin is a water-soluble fiber present in fruits and vegetables and is commonly used as a thickener. Besides this, pectin also has therapeutic effects for heartburn, cholesterol, and high- triglycerides. Pectin has a complex mixture of polysaccharides comprised of a galacturonan backbone with variable proportions that can be methyl esterified.

OtherIngredients

Plasticizer

PLASTICIZER

Plasticizers are used to enhance the mechanical integrity of the shell of a softgel capsule. Capsules require a non-volatile plasticizer in water to improve elasticity. A capsule shell shrinks after the removal of water molecules, the plasticizer is a key component that minimizes the brittleness and cracking.

Examples

  • Polyalcohol
  • glycerol
  • sorbitol
  • PEG

Colorant

COLORANT

Color may be incorporated into softgel capsules to increase effectiveness and attractiveness. Also, opaque capsules protect the pharmaceutical active content from light and UV radiations. Thus, colors ensure physical stability and reduce the risk of free radical formation. This will make the softgel capsule remain effective for a longer time.

Example

  • Soluble dyes (Tartrazine, sunset yellow, Indigo Carmine)
  • Water Insoluble Pigment (Cryptoxanthin, capsorubin, β- carotene, violaxanthin, etc)

Preservative

PRESERVATIVE

Preservatives are added to softgel capsules to protect them against microbial growth and the formation of mold in gelatin solution during storage.

Example

  • Potassium sorbate
  • Methyl, ethyl, & propyl hydroxybenzoate

Flavour

FLAVOUR

A flavoring agent is not a frequently used component in softgel capsules. Though, it is used to enhance digestion, and patient compliance, and to mask the unpleasing odor.

Example

  • Vanilla
  • Apple
  • Orange
  • Mango, etc.

Opacifier

OPACIFIER

Opacifiers ensure high opacity and efficient protection of capsule fill against photodegradation. Furthermore, a unique brightness enhances the brand’s visual identity.

Example

  • Titanium dioxide

Water

WATER

You can’t ignore the importance of water as it serves as a solvent to make molten gelatin mass with a viscosity at 60–70°C. Furthermore, its ratio with dry gelatin may vary from 0.7 to 1.3. This is depending upon the viscosity of the gelatin that is being used. The water content may be evaporated by drying after capsule formation. The final moisture content ranges from 4 to 10%.

COMPONENTS ROLE CONTENT (%W/W)
Gelatin Polymer 66.3
Glycerine Plasticizer 33
Parabens Preservative 0.1
Colour Colourant 0.1
Titanium dioxide Opacifier 0.5
Water Solvent q.s. (0.7–1.3 × of gelatin

Composition of Softgel Capsule

Ⅱ.Inner Filled Material Of Softgel Capsule

COLORANT

The fill matrix is composed of the following ingredients.

Hydrophilic Liquid: A hydrophilic solution is composedof higher molecular weight liquid e.g  Polyethelene glycol. Water or ethanol may be added to a soft gel filling matrix in low concentration (less than 10%).

Lipophilic Solution: They are mostly required to prepare oily solutions like vitamin D, E, and steroids.This includes triglycerides, vegetable oils, aliphatic, estrogen, etc.,

Active Ingredient:The pharmaceutical active ingredient is mixed with the solution.

Self-Emulsifying Oil

This is a combination of oil and a non-ionic surfactant such as polyoxyethylene sorbitan monooleate. This is responsible to disperse rapidly in the GI fluids resulting in rapid transfer of the drug to a the site of action.

Fill Suspension

Those active ingredients that are insoluble in the softgel filling matrix are formulated as a suspension. Here, a vehicle or continuous phase may be incorporated with an insoluble drug that is poorly absorbed after oral administration. The softgel capsule may improve its bioavailability as compared to the capsule or aqueous solution.

Conclusion

What are softgels made of? The production of softgel capsules implicates the use of highly sophisticated techniques and requires trained and competent operators. An encapsulation machine is a one-stop solution that implements various processes e.g gelatin ribbon, encapsulation, sealing, and ejection of formed capsules efficiently.

Aipak Pharmaceutical is a world-leading producer of softgel capsule machineries with an impressive profile. Here, you will be offered world-class services, innovative equipment, and production solutions required for the softgel capsule manufacturing process. Find Us Now- We Are Here To Help You 24/7/365.

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