Tablet Counter Machine: The Complete Buying Guide In 2024
Are you afraid of the overdose or under dose of your pill or capsules? You can have the worry saved as the amount of the tablets are absolutely precise. There are various tablet counter machine for you to make the accurate tablet counting. And the machine can be used in the wide application.
So how much you know about the tablet counter machine? How to define the tablet counter machine? What are the types of tablet counter machine? What is the standard operation process for your tablet counter machine? How can this machine benefit you? Here is the comprehensive buying guide about this machine.
1.What Is ATablet Counter Machine?
AIPAK APK-8 Tablet Counter Machine
Tablet counter machine which is also called as tablet counter, pill counter, tablet counting machine or drug counting machine is used mostly to make the precise counting of pills, hard capsules, soft gelatin capsules, suppositories and so much products. For tablet of various size and type, it can make the precise counting with its sensing system.
The tablet counter machine is versatile in many places and can thus handle the counting for pharmaceutical products, chemical products, supplementary products, cosmetic products, daily necessities and so on. It usually combines with packaging machine to make the series of counting and packaging work.
2.What Are The Application Of The Tablet Counter Machine?
The table counter can be applied to many places. And you may find its wide application in the below industries.
Pharmaceutical industry
Pharmaceutical Industry-Sourced:wvutoday
Pharmaceutical industry is the industry where tablet counter machine has the wide application. You may find the counting and packaging of tablet counter machine of tablet, pill, hard capsule, soft gelatin capsules, supplementary capsules, suppositories, medical equipment and so on. For medical products of various type and size, it can all handle.
Supplementary industry
Supplementary Industry-Sourced:sks-bottle
The supplementary industry is booming in our market. And for supplementary industry, the tablet counter machine can also make the outstanding and precise counting and packaging. It can handle the various package type of supplementary industry.
Food industry
Food Industry-Sourced:freepik
There are various food which can be counted by tablet counter machine. And the candy is the type which is counted most frequently. It can be used to pack hard candy, gummy, chocolate beans, biscuits and so on. For the various types of nuts, tablet counter machine can adjust and handle.
Cosmetic industry
Cosmetic Industry-Sourced:tuzzut
For cosmetic industry, tablet counter machine can prove the sanitary and efficiency of cosmetic products packaging. The most frequently counted cosmetic products involve capsule essence, compression mask and so on.
Agricultural industry
Agricultural Industry-Sourced:messyplaykits
The agricultural industry has the wide application of tablet counter machine. There are grain, pesticide and so much products of agricultural industry which has the strong demand for the precise and efficient counting.
Daily necessities industry
Daily Necessities Industry-Sourced:welliestr
For daily necessities, there are laundry pod, eraser, nail, machine parts which all need the application of daily necessities industry. There are accurate counting from tablet counter machine.
3.How Can Tablet Counter Machine Benefit You?
How can tablet counter machine benefit you? Here are the advantages of the great tablet counter machine.
High accuracy
High Accuracy-Sourced:qualitymag
The tablet counter machine makes the accurate counting work. The high accuracy proves the right number of all your packaged products. It is the great way to show the quality and reliability of your brand.
High efficiency
High Efficiency-Sourced:motorsatwork
Tablet counter machine which adopts the precise and high qualified mechanical parts can make the efficient and speed tablet counter work. It saved your energy and efficiency greatly.
Large production
Large Production-Sourced:au.indeed
Tablet counter machine can make the large production of capsule counting and filling. Compared with the labor work, tablet counter machine is capable of dealing with large production in short time which saved your energy.
Versatility
Versatility-Sourced:vecteezy
Tablet counter machine is the machine with high versatility. You may apply it to deal with the capsules and tablets of various type and size and you can also apply it to the counting of various products of other industry.
User friendly
User Friendly-Sourced:weetechsolution
Tablet counter machine is intelligent and can be operated with simple instruction. It saved you much trouble in dealing with the complex operation and manufacturing process.
Sanitary prove
AIPAK Sanitary Prove
Tablet counter machine which has little attending of labor can make the strict request on sanitary. And your products can have the better hygienic environment. It is thus more suitable for products of high sanitary request.
Quality control
Quality Control-Sourced:rodongroup
Tablet counter machine has reject system which will help detect the unqualified products and help kick them out. The quality of your products can thus better prove with the machine’s work.
Customization
Customization-Sourced:istockphoto
You can have your tablet counter machine customized for better suiting of your products of different type and different size. And you can also contact the manufacturer for your personal machine designing.
4.What Are The Types Of Tablet Counter Machine?
What are the types of tablet counter machine? Here you may find the differed majorly on automation level.
Manual tablet counter machine
Manual Tablet Counter Machine-Sourced:aliexpress
Manual tablet counter machine is the machine which may count the pills and tablets by human hand. It is usually a flat square plate which has different size and number. And you may get the one according to your need. This equipment is cheap and small, but it is low efficient and is easy to make mistakes as it relies on human work.
Semi automatic tablet counter machine
Semi Automatic Tablet Counter Machine-Sourced:sedpharma
Semi automatic tablet counter machine is more efficient compared with manual tablet counter machine. The counting part is automatic and you should load tablets and container by hand. You have no need to change machine for different size or type. This machine is efficient and productive. But it also costs more and needs more training for operator.
Automatic tablet counter machine
AIPAK Automatic Tablet Counter Machine
Automatic tablet counter machine is equipped with the precise counting and sensing system. The labor attending is reduced to the least. The high automation makes it the first choice of large production and precise counting. It is suitable to make the sterility working environment. This machine is precise and efficient. But it also costs more and takes large space.
5.What Are The Main Parts Of Tablet Counter Machine?
What are the main parts of tablet counter machine? Here is the various essential parts of tablet counter machine.
Touch screen
AIPAK Touch Screen
Touch screen is the place where the operator and machine have the nice connection. From touch screen, you can have your request set. And you can also have the whole manufacturing process inspected there.
Feeding hopper
AIPAK Feeding Hopper
Feeding hopper connects the capsule source. It is the start of the whole tablet counter process. You may load capsules by hand or connect it with automatic system for the consistent capsule filling.
Three stage vibrator
AIPAK Three Stage Vibrator
Three stage vibrator is the equipment which makes the consistent vibrating for the products. This part helps the separating of capsules for the later precise counting. It is also the road which conveys the tablets to counter part.
Sensing system
AIPAK Sensing System
Sensing system is one of the most important part of tablet counter machine. It takes the important job of sensing each tablet and making the precise counting. Sensing system can make the consistent sensing and makes no interrupt for the counting and packaging job.
Filling tunnel
AIPAK Filling Tunnel
Filling tunnel is the part which fills the container with the well counted tablets and pills. The filling tunnels have different size and type for the different type of container. You may change it for the precise and suitable bottle filling.
Transparent operating window
AIPAK Transparent Operating Window
The transparent operating window makes the important job of preventing the filling dust and proving the sanitary of the conveying and filling parts. Transparent operating window can help mate the sterile environment which is essential for the high standard products.
Detecting system
AIPAK Detecting System
Detecting system of tablet counter machine can detect the quality and completeness of capsules, tablets and other products. Your products can have quality largely proved in this way.
Conveyor belt
AIPAK Conveyor Belt
Have you ever wondered the container below the feeding hopper? May they congest and delay progress? You should rely on conveyor belt for the smooth and timely bottle transporting and so on.
6.What Are The Working Process OfTablet Counter Machine?
What is the working process of tablet counter machine? How does tablet counter machine work? Let us have a check.
The Working Process Of Tablet Counter Machine
Counting preparing
For preparation, you should set the panel for machine’s later smooth operating. The counting and packaging number should be set well. And you should also check the size of vibrator and detecting system for the smooth work of counting machine.
Feeding material
For material feeding, you should fill the material for the machine operating. What container you should put, bottle or can? And for your products, you should load them previously or connect the filling hopper with products source.
Material counting
Products will go on the vibrator part and have its various parts separated for later counting. Your products, while dropped down and filled by infrared ray of sensing system, will be counted. The broken or unqualified products will also be detected and kicked.
Material filling
The well counted products will then get down to your container. After the filling, there will be a new container waiting below. The machine will then continue the same processing until the material and container finished.
7.What Is The Standard Operation ProcessFor Tablet Counter Machine?
Standard operation process can of course benefit your tablet counting. What is the standard operation process for tablet counter machine? Here are the important parts of SOP.
Panel information
Here is the typical panel information for automatic tablet counter machine.
AIPAK Panel Information
Panel | Panel information |
Quality set | Set the number and you can make between 1-9999. |
Bottle | Set bottle number between 1-9999 and make the real time recording of bottle quantity. Touch bottle number or “stop” key and “number of bottle clear”can have the number reset. |
Speed | The speed range is 1-99 bottles per minutes. |
Grain count | The grain count has the range between 1-9999. and you can touch “stop” and then “number of clear count” to clear count. |
Start | Start working. |
Stop | Stop working. |
Vibration+ | Micro-adjustment of speed synchronously increases vibration of the first grade,the second grade. |
Vibration- | Micro-adjustment of speed synchronously reduces vibration of the first grade ,the second grade . |
Working | The normal working condition can have the red indicator light. |
Fault | The abnormal condition will light the indicator light. And for different failure, there are different indicate. 101-108 shows the channel failure, 101 shows the first channel failure, 80 shows the communication failure; 81 shows the exceed warehouse stock. |
Bottle waiting | The lack of bottle will lead the red indicator light. And only the red bottles can lead the green indicator light. |
Parameter | The content of parameter is as below: QTY/bottle, transparent coefficient, scrap shield, vibrator set, working mode, vibrator set, time set, channel, recover factory default, save the parameter. |
Tablet counter machine procedure
Tablet Counter Machine Procedure-Sourced:flaticon
Procedure | Detailed information |
Preparing | Make the deep cleaning, calibrating and preparing. You should also prepare the material and container. |
Startup | After the making sure of all safety guard, you should powder on all relative machines. |
Material loading | Putting your products in the feeding hopper according to machine’s loading ability. |
Setting parameter | The parameter should then set according to your request. |
Begin operation | After the start of starting button, you can then begin the tablet counting operation. |
Quality check | You should make the timely inspecting of the flowing of products to hopper and the separating and aligning of them. You should also check the products number and quality and avoid the jam or congestion. |
Shutdown | After the packaging of all products, you can then shut down the machine and make the later maintaining. |
8.What Machines Can Corporate With Tablet Counter Machine?
What machines can corporate with tablet counter machine? Here are the representative machines which can corporate with it and make the more efficient work.
Bottle unscrambler
AIPAK Bottle Unscrambler
Bottle unscrambler which is also called as bottle descrambler or bottle sorter can make the nice work of sorting the chaotic bottles to the arranged and order one. It replaces the time-costing labor working and makes the efficient bottle arranging work. But for glasses bottles, you would better avoid the bottle unscrambler use.
Desiccant insert machine
AIPAK Desiccant Insert Machine
Desiccant insert machine is the machine which inserts the desiccant into bottle for the conserving of products. This machine assures the high speed inserting work and it makes no mistakes which in some way proves the quality of products.
Capping machine
AIPAK Capping Machine
Capping machine is the machine which deal with well packaged bottles. For the bottle filled with products, the capping machine can make the tight and precise capping for each. It makes the clean and efficient capping work.
Induction sealing machine
AIPAK Induction Sealing Machine
Have you noticed the aluminum seal of your medical products bottle? It makes the airtight environment for your medicine and makes the great protection of it. Induction sealing machine is the machine which place each bottle the great protection.
Labeling machine
AIPAK Labeling Machine
For better propaganda and informing, label is the essential part in our market. Labeling machine can make the precise label sticking job and make the labeling of two or more.
9.What You Should CareTo In Tablet Counter Machine Use?
Your tablet counter machine cannot always operate smoothly. To make the efficient applying, here is what you should care in tablet counter machine use.
Machine check
Machine Check-Sourced:iconfinder
You should check the machine’s various parts before using and pay attention to its operation in use. The parts break, foreign objects, electric condition should also be checked with great care. The mistake may cause the unqualified products and also the
Mold select
Mold Select-Sourced:njmpackaging
For the smooth tablet counting machine operation and qualified products making, you should make the suitable mold size for your relative products. Besides the hopper and turntable, you should also select the suitable vibrator, feeding hopper ans the relative detecting system and parameter.
Machine cleaning
Machine Cleaning-Sourced:cremer
Machine should be cleaned after the using. And during the use, you should also pay attention to the cleaning condition. For the sensing system, you should pay special attention in tablet counting machine use. The blocking of sensing system may lead the wrong counting.
Material jamming
Material Jamming-Sourced:deitzco
For the machine mistake or the casual jamming of various products, tablet counter machine may have trail blocked and counter inaccurate. For the accident jamming or congestion in tablet counting machine use, you should make the quick avoid.
Avoid static electricity
Avoid Static Electricity-Sourced:home-remedies
Static electricity may affect the equipment and makes the malfunction for machine. You would better place the power cords to prevent the static electricity in the using.
10.How To Improve The Efficiency Of Tablet Counter Machine?
Efficiency of machine affects your production capability. How to improve the efficiency of tablet counter machine? Here is your advice.
Correct operation
Correct Operation-Sourced:ceking
The correct operation is the key for the tablet counter machine’s high efficiency. The right operation makes the high efficiency of tablet counter machine. And the quality of products can also prove in this way.
Parameter setting
Parameter Setting-Sourced:bannerengineering
You should make the right parameter setting for tablet counter machine. You may adjust the parameter according to different material. For the big material, you would better reduce the speed. The low speed didn’t mean the low efficiency. And your business efficiency is great in the long run.
Environment
Environment-Sourced:altrimex
The machine environment should also be great for the high efficiency of tablet counter machine. You should make your machine operate in the dry, clean and suitable environment. The humid, tortuous and high temperature environment isn’t suitable for the machine working and may lead the low efficiency.
11.What You Should Pay Attention In The Tablet Counter Machine Purchase?
What you should pay attention to for the purchase of tablet counter machine? Here is your machine purchase guide.
Budget
Budget-Sourced:allbusiness
Before purchase, you should have a clear planing for your fund. How much you would pay for your tablet counting line. And your purchase of machine should be in the sphere.
Production capacity
Production Capacity-Sourced:ssaandco
Production capacity is your first consideration. How about your output value? The machine’s production capacity should make the nice dealing with your company’s need.
Machine quality
Machine Quality-Sourced:chinamachining
How about your machine quality? The high qualified machine can make the longtime service for you and make the high qualified products. You should check your machine in a comprehensive way to get the one with nice quality.
Future developing
Future Developing-Sourced:forbes
Future developing is also an important consideration for you. What is your business future planing. Your machine type should conform to your future developing and makes the preparation for your future business.
Local regulation
Local Regulation-Sourced:econlib
The violation of your local regulation may lead the rejection of your products in market. To avoid the large loss, you should select your machine with the conforming to regulation.
Product type
Product Type-Sourced:redbikemarketing
The different products make different performance in tablet counting and filling. You should inspect each machine and conclude the different advantage and disadvantage for your later choose.
Compatibility
Compatibility-Sourced:thezombieshuffle
Compatibility makes the wide connection of your tablet counter machine with other. For tablet counter machine, the connection with other makes the higher efficiency.
Brand
Brand-Sourced:nilos
You may find the various tablet counter machine manufacturer on market. And for the high qualified products and proved service, you would better to choose big brand for the machine purchase, AIPAK tablet counter machine is the great choice for you.
12.What Are The Common Problems And SolutionFor Tablet Counter Machine?
Tablet counter machine cannot operate with no problem. And here are the common problems and solutions for tablet counter machine.
Problems And Solution-Sourced:americanwatercollege
Problem | Solution |
Wrong counting number | Clean sensor and adjust sensibility. |
Pills overlapping | Reduce filling efficiency and feeding hopper height. |
Panel setting problem | 1. Improve sensor sensibility.
2. Block strong light. |
Bottling for two bottles the same time | 1. Tight screw.
2. Check bottle size. |
Glass disc cannot move | 1. Check gear and motor to find the jammed glass.
2. Tighten screws. 3. Electricity problem. |
Large noise | 1. Tighten screw.
2. Replenish bright bottles. 3. Change light reflecting environment. |
13.Why You Should Get The Tablet Counter MachineFrom AIPAK?
There are many reliable tablet counter machine manufacturer. And you should get the one from AIPAK. Here are the reasons.
Precise scanning system
AIPAK Precise Scanning System
AIPAK tablet counter machine is equipped with precise scanning system. This part can perform series of work to make the precise scanning for various tablets, pills, capsules and so on.
Humanized dust proof design
AIPAK Humanized Dust Proof Design
AIPAK tablet counter machine has the humanized dust proof design. The transparent operating window and covers prove the sanitary of machine’s operation and it also makes you have the straight inspection.
Three stage vibrator
AIPAK Three Stage Vibrator
AIPAK tablet counter machine has three stage vibrator which makes the irregular and casual products run into the order and regular line. It benefits the scanning system and makes great work.
Low noise design
AIPAK Low Noise Design
The special low noise design of AIPAK tablet counter machine makes your manufacturing process quite and smooth.
Strong structure
AIPAK Strong Structure
AIPAK tablet counter machine adopts the new platform structure. It separates the counting mechanism and electrical control mechanism. And thus the machine is stable in operation.
Automatic detecting system
AIPAK Automatic Detecting System
The automatic detecting system of AIPAK tablet counter machine can detect automatically the unqualified products and help you kick it out.
14.The Precise Steps For You To Get Tablet Counter MachineFrom AIPAK?
Are you attracted by AIPAK tablet counter machine? Do you want to have the tablet counter machine from AIPAK. Here is the precise steps to get one.
Send an inquiry
Send An Inquiry-Sourced:bumrungrad
Send an inquiry to the company and tell the machine information like loading volume, machine capacity and other information. You can contact with AIPAK sales person to get your wanted type and configuration.
Test machine with your material
Test Machine With Your Material-Sourced:freepik
You can appoint time with salesperson to have a view of the working machine. And for any problem, the trustworthy salesperson will give you the reliable answer.
Check your sample
Check Your Sample-Sourced:depositphotos
For the sample from your testing, you can have a view of it from video and you can also contact salesperson to have the careful inspection. The transportation time is only 3-5 days.
Make the deal
Make The Deal-Sourced:coreykupfer
If you are satisfied with the work, you can contact salesperson and make the deal. The machine will produce and package in time for your time.
Machine export
Machine Export-Sourced:metrology
AIPAK will help to make sure the secure export documentation, customs and arrange the logistic which saved your energy and made nice purchase experience.
Receive and check machine
Receive And Check Machine-Sourced:packageit
While your machine arrived, you should carefully get them and inspect the condition of the machine. For any problems, you can contact salesperson for helping and replacing.
Machine install and test
Machine Install And Test-Sourced:repeato
There are professional instruction for you to refer to. The machine installation will be easy with the instruction. And you can get the help till you can operate machine with great profession.
Expect the second dealing
Expect The Second Dealing-Sourced:balchem
If AIPAK tablet counter machine takes you the nice experience, you can then come to AIPAK for the further machine purchase. The rich machine resource and reliable service will benefit you in an all around way.
15.What Are The Recommended Tablet Counter MachineType Of AIPAK?
There are various types of tablet counter machine for AIPAK. And here are the recommended machines for you to check.
AIPAK APC-2 Tablet Counter Machine
AIPAK APC-2 Tablet Counter Machine
AIPAK APC-2 automatic tablet counter machine is the professional mini tablet counter machine. It can handle hard capsules, soft capsules and so many products. You can adjust the counting speed and get the efficient work.
AIPAK APC-2A Automatic Tablet Counter Machine
AIPAK APC-2A Automatic Tablet Counter Machine
AIPAK APC-2A automatic tablet counter machine is small, accurate and convenient machine which is applied in many industries for its high efficiency. It can deal with bottle packaging and bag packaging.
AIPAK APC-4 Tablet Counter Machine
AIPAK APC-4 Tablet Pill Counter Machine
AIPAK APC-4 tablet pill counter machine is widely welcomed. With photoelectric sensing technology, GMP compliant and vacuum cleaner, it is able to make the efficient packaging. The small size and light weight make them widely welcomed in world.
APC-8 Automatic Tablet Counter Machine
AIPAK APC-8 Automatic Pill Counter Machine
APC-8 automatic pill counter machine is the machine which is widely used in large production for various industries. It adopts the most advanced technology and is composed by 3 level vibration, 12-channel feeder, computer control, dynamic camera scan counting system and transfer bottle to make the large and accurate counting work.
16.How About The Tablet Counter Machine Market?
How about the tablet counter machine market? What is the future developing of tablet counter machine? Here is your answers.
Current market
Current Market-Sourced:observi
Tablet counter machine has a big market for the post-pandemic boom attracts so much attention on public health. In 2024, the global value of tablet counter machine is 242.7 million dollars. And here is the preference for semi automatic and multi channel tablet counter machine. And it is predicted that for the further 10 years, tablet counter machine will have the CAGR for many countries.
Future trend
Intelligence
lIntelligence-Sourced:umaryland
The future tablet counter machine will be more intelligent and more automatic to deal with the large production and high speed need. The intelligent tablet counter machine can conform to the future pursue.
Customization
Customization-Sourced:delkin
In future, there will be the deeper corporation with machine for the construction of the real suitable and efficient tablet counter machine. The customization will be wider to make the better machine for individual products or industry.
Conclusion
Tablet counter machine is the ideal helper for many industry. Its nice work make so much benefits to your business. The complete buying guide in 2024 of tablet counter machine answer your many question and can instruct your purchase. For any problem or questions, you can just contact AIPAK.
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