Soft Gelatin Capsules Machine The Complete Buying Guide In 2024

1.What Is SoftGelatin Capsule And Soft Gelatin Capsules Machine?

Soft Gelatin Capsule And Soft Gelatin Capsules Machine-Sourced:lfatabletpresses

Soft gelatin capsule is a kind of oral dosage which is composed by the soft gelatin shell and the inner oily liquid, suspension or paste. There are various shaped and colored soft gelatin capsule for you to choose.

Soft gelatin capsules machine is the kind of machine which is particularly designed for the manufacturing of soft gelatin capsule. There are various type for different specification and various mould for different soft gelatin capsule shape. You may apply it to the production of medicine, vitamin and supplementary products.

2.What Are The TypesOf Soft Gelatin Capsule?

The type of soft gelatin capsules are varied. And you may find the major difference in their shape and size.

Shape of soft gelatin capsule

Round soft gelatin capsule

Round Soft Gelatin Capsules-Sourced:ellipsepharma

Round soft gelatin capsules are the common type of capsule on market. The round shape makes the great settling of medical material. And it is suitable to carry the small dosage of medicines.

Oval soft gelatin capsule

Oval Soft Gelatin Capsules-Sourced:freepik

Oval soft gelatin capsules are just like round soft gelatin capsules. And the major difference lies in the little flat in the two side. This shape of soft gelatin capsule benefits the taking of many people.

Oblong soft gelatin capsule

Oblong Soft Gelatin Capsule-Sourced:noventis

Oblong soft gelatin capsule looks like a small pillar with its two side round. It is a little like the oval soft gelatin capsule which can takes larger dosage for the patients. It takes great benefits for some special medicines.

Tube soft gelatin capsule

Tube Soft Gelatin Capsules-Sourced:AIPAK

Tube soft gelatin capsules are bigger and can carry more medicine compared with other. It is not the straight tube structure. It is just like a bullet with a small tail before them.

Suppository soft gelatin capsule

Suppository Soft Gelatin Capsules-Sourced:pharmectech

Suppository soft gelatin capsules are not that common as the former mentioned type. It looks like a teardrop which makes the taking and inserting more easier. It is thus used specially for some medicine type.

Size of soft gelatin capsule

Round soft gelatin capsule

Round Soft Gelatin Capsule-Sourced:AIPAK

Round soft gelatin capsule has the various size and can be as big as a pearl. You may adjust your need according to different size.

Oval soft gelatin capsule

Oval Soft Gelatin Capsule-Sourced:saintytec

Oval soft gelatin capsule has smaller size range and here you may find 12 kinds of size. You may find the smallest size of 1.5mg and largest of 65mg.

Oblong soft gelatin capsule

Oblong Soft Gelatin Capsules-Sourced:ipharmachine

Oblong soft gelatin capsule can take the larger size of inner containing. And you may find the smallest of 2.3mg and largest of 22mg.

Tube soft gelatin capsule

Tube Soft Gelatin Capsules-Sourced:AIPAK

Tube is the one which can take the largest medicine containment. You may find the largest tube soft gelatin capsule which may contain 120mg medical containment and you may also find the smallest containment.

Suppository soft gelatin capsule

Suppository Soft Gelatin Capsules-Sourced:AIPAK

Suppository soft gelatin capsule has a smaller size as it sometimes come into people’s body. It has less size choice.

3.What Are The Benefits OfSoft Gelatin Capsule?

Soft gelatin capsule are welcomed greatly in market. And have you ever wondered the reason?

High overall bio availability

High Overall Bio Availability-Sourced:ptcbtestprep

Soft gelatin capsule has great bio availability. With liquid wrapped by the soft gelatin shell, it helps the absorption of the medicine which is hard to absorb. The better soluble nutrients show the better bio availability. The great bio availability helps to make the great treat and make better effect.

Great solubility

Great Solubility-Sourced:thesciencebasement

Soft gelatin capsule can disintegrate quickly which helps the addressing of solubility issue. The better solubility makes smaller affect to people’s body and also makes out the biggest medicine effect.

Easier taking

Easier Taking-Sourced:wikihow

Soft gelatin capsule has the easier taking manner compared with capsules or hard pills. It is soft and can be softer with the help of water. It is also easier to be taken with as it is affected little by outer environment.

Outstanding protection

Outstanding Protection-Sourced:soft-gel

The hermetically sealed capsules are air tight and has little affect of light, air, damp or other thing. The better protection of the medical ingredients makes the better conserving of inner side and also the longer shelf life.

4.What Are The Main Components Of SoftGelatin Capsule?

What are the main components of soft gelatin capsules? Here are the common material used for soft gelatin capsules.

Gelatin

Gelatin-Sourced:gelkengelatin

Gelatin is the common material used for the soft gelatin capsule shell. It is the secret for the soft and elastic shell. It is extracted from animal bones. And you may also replace gelatin with hypromellose and pullulan.

Color additives

Color Additives-Sourced:ecotech1

Color additives made capsule more attractive and can also protect capsules from the harming of UV rays. It makes the better protection and also improved the products’ stability.

Medical ingredients

Medical Ingredients-Sourced:bactolac

The different kinds of soft gelatin capsules have different medical ingredients. You may find the vitamin soft gelatin capsules with relative vitamin ingredients in it and other medical ingredients in the relative soft gelatin capsules type.

5.What Industry Can SoftGelatin Capsule Be Applied?

Soft gelatin capsules can be applied to many industries and makes the great help for people in many places.

Medical industry

Medical Industry-Sourced:silverlinecrm

Soft gelatin capsules are frequently applied in medical industry for its high bio availability, great solubility and so much other features. Soft gelatin capsules are the great carrier of the various in medical industry.

Cosmetic industry

Cosmetic Industry-Sourced:alluresanimate

Soft gelatin capsules can also make the great job in cosmetic industry. For essence and essence oil, soft gelatin capsules made the great protection and nice containing of the active material.

Supplementary industry

Supplementary Industry-Sourced:soft-gel

Soft gelatin capsules are now widely used in supplementary industry. Its outstanding features can fit the various supplementary products and makes the great containing and transferring of the various supplementary products.

6.What Are The Benefits Of Soft Gelatin Capsules Machine?

Soft gelatin capsules machine are the machines for the soft gelatin capsules manufacturing. Here is the benefits of soft gelatin capsules machine.

High efficiency

High Efficiency-Sourced:ameripharm

The soft gelatin capsules machine is a powerful and efficient machine which may perform a series of process including seeding, separating, filling and waste rejecting. The high efficiency and great sanitary makes the better products effect for your business.

Precise filling

Precise Filling-Sourced:pioneerlifesciences

The precise filling of soft gelatin capsules machine makes sure the high accuracy of the filled medical products of each soft gelatin capsules. It proves your products quality and makes the strict standard for your products.

Great compatibility

Great Compatibility-Sourced:AIPAK

The soft gelatin capsules filling machine can make more than one kind of soft gelatin capsules type. The simple replacing of mold may help the smooth manufacturing of various types of soft gelatin capsules.

7.What Is The Difference Between Soft Gelatin Capsules Machine And Capsule Filling Machine?

Soft gelatin capsules are different with normal capsules. And there are also difference between soft gelatin capsules machine and capsule filling machine.

AIPAK Soft Gelatin Capsules Machine And Capsule Filling Machine

Difference	Soft gelatin capsules machine	Capsule filling machine
Production	Soft gelatin capsules machine is capable of production the soft gelatin capsules of various size and shape.	Capsule filling machine is the machine which is capable of producing the capsules of various size.
Production process	Soft gelatin capsules machine has a more complex production process. You may see the five major production process of gelatin dissolving, filling material preparation, soft gelatin filling, drying and recycling.	Capsule filling machine filled the capsule with the general process of capsule separating, filling and locking. The three major process decides the capsule filling and forming.
Material preparation	There is no way to begin the machine without the sufficient material. For soft gelatin capsule making system, there is the place for its making.	You should feed your capsule filling machine with capsule shell and medical filling ingredients for the later smooth production.
Machine type	The soft gelatin capsules machine isn’t different only in their automation level. You may see the difference majorly lies in the production capacity and so on. There are no manual type of this machine.	Capsule filling machine has the different machine type according to the different automation level. And you may find the manual, automation and semi automatic.
Packaging material	The soft gelatin capsules machine usually packs the oily liquids, suspensions or pastes. The packaging material can be added with fine granule or powder.	The capsule filling machine used the gelatin material to form the shell. But the adding parts are mostly dry powder, spheroids or granule. There are no oil or  liquid in it.

8.What Are The Main Parts Of SoftGelatin Capsules Machine?

Soft gelatin capsules machine is a precise and giant machine. Here is the simple introduction of its main parts.

Control center

AIPAK Control Center

Control center which are also be named as main body or control box is the place which contained the essential components of the filling processing and ensures the sustainability and stability of the whole process.

Touch screen

AIPAK Touch Screen

The soft gelatin capsules machine is the unconscious equipment. And you may control the relative panel of the whole process only from the touch screen. After the inputting of the essential elements, it begins the work.

Medicine pump

AIPAK Medicine Pump

Medicine pump is the place where hold and induce the former prepared medicine material to the soft gelatin capsule making part. It is stable and sustainable and usually made by stainless steel.

Die roll

AIPAK Die Roll

Die roll decides the size and shape of the soft gelatin capsule. There are the various shaped and sized die roll. They are made from the strong aluminum material and the uniform rotating can make the great soft gelatin capsules.

Water Chiller

Water Chiller-Sourced:encrypted

Water chiller is the place where cold the fresh soft gelatin capsule. The long process and the fluid liquid of gelatin need the high temperature. To make the later and further step, you should seek the help of water chiller.

Tumble drier

AIPAK Tumble Drier

Tumble drier is the place where the fresh and soft gelatin capsules are dried. It has also the different size and shape for the different size of soft gelatin capsules. After the comfortable and simple drying, your soft gelatin capsules are made.

9.What Are The Manufacturing Process Of SoftGelatin Capsules Machine?

The manufacturing process of soft gelatin capsules are not that complex, here is the full set of procedures for soft gelatin capsules.

The Manufacturing Process Of Soft Gelatin Capsule Machine

Gelatin dissolving process

Filled your gelatin formula in gelatin dissolving tank. Besides gelatin, you should also consider color additive, water and other material for the suitable shell for your soft gelatin capsule. The dissolving process will stirring and melting all the process and assure the suitable moisture content.

Filling material preparation process 

The filled material of each soft gelatin capsules are so different. For solution, oil or pasta, there is a need for the deep stirring. There is the mixer, tank, homogenizers and other equipment for dealing with the different types of filling material. And the products of filling material preparation process is then transferred to soft gelatin making process.

Filling and making process

Soft gelatin capsules are made with the soft gelatin shell wrapped the filled medical ingredients. After the gelatin solution made the structure with the help of die roll, the formerly prepared medical ingredients then gets into the inner mould. The die roll then rolled and wrapped the filling material with the former made gelatin shell. And then the soft gelatin capsules are formed in a second. The filling, sealing and making are made in a process.

Drying process 

Have you ever found that the soft gelatin capsule is not that soft. There is a certain process which the extract moisture is removed and the gelatin shell become hard. There is a big tumble drier for the specific drying. After the putting of soft gelatin capsules, this part began the rolling and drying until the last forming of the capsule.

Recycle process

Recycling process is the last process of the whole process and many people may neglect it. There may be the unqualified gelatin capsules in the process. And the recycle process helps the rejecting of them. The shapeless gelatin block is then powdered into pieces and come to centrifuge for drying and reusing.

10.What Are The TypesOf Soft Gelatin Capsules Machine?

The types of soft gelatin capsule machine isn’t that complex. And here you may find the most comprehensive

According to capacity

Capacity-Sourced:familyhealthlaw

The different capacity needs different kinds of soft gelatin capsules machine. There are small scale, medium scale and large scale soft gelatin capsule machine for you to choose.

According to usage

Machine Usage-Sourced:fastems

There are soft gelatin capsule machines for lab and investigating use and also soft gelatin capsule machine for large manufacturing. The different use has different request on machine type. You may find the bench top soft gelatin capsule machine and the soft gelatin capsule machine for large production.

According to application

Application-Sourced:stenrozbiotech

For the further difference in application, there is the particular soft gelatin capsule  machine for paintball, CBD oil and so on. For different kind of products, there is different request on products’ material and structure.

11.What Equipment Can Soft Gelatin CapsulesMachine Corporate With?

The sole soft gelatin capsule machine can make the efficient soft gelatin capsule making process. And with the corporation with some equipment, it can make the more efficient soft gelatin capsule manufacturing.

Gelatin melting tank

AIPAK Gelatin Melting Tank

Gelatin melted for high temperature and sufficient stirring. With the corporation of condenser and vacuum pump, the melting system is more comprehensive and more efficient.

Colloid mill

AIPAK Colloid Mill

For some filling material which is hard to join the solution, there is a need to apply colloid mill for the uniform and full cutting. the well cut material then get into ingredients bucket for the further blending.

Drying trays

AIPAK Drying Trays

It is tend to dry soft gelatin capsule with tumble drier and here is also the use of drying trays for the soft gelatin capsules drying. After the putting of capsules on drying trays, you then wait for the totally dry of the soft gelatin capsules.

Soft gelatin capsule polisher

Soft Gelatin Capsule Polisher-Sourced:secsoftgel

Market welcomed the soft gelatin capsule with great appearance. The soft gelatin capsule polisher then takes the work of polish soft gelatin capsules for their better appearance. It is the secret to attract more customers.

Soft gelatin capsule pulverizer

AIPAK Soft Gelatin Capsule Pulverizer

Are you worried about the unqualified or broken soft gelatin capsules? there is soft gelatin capsule pulverizer for the breaking and remelting. The corporation with centrifuge makes a better job in the recycling work.

12.What Is The Suitable Temperature And Humidity For Soft Gelatin Capsules Machine?

There is the requirement on temperature and humidity for the soft gelatin capsule process. The suitable temperature and humidity help you a lot in making the nice soft gelatin capsules.

Temperature And Humidity-Sourced:calebpohlman

Processing	Temperature	Humidity
Gelatin melting	The gelatin melting box should be between 50 to 60℃ for the smooth melting and stirring.And the gelatin melting room should have its temperature in 20-24℃	The gelatin melting room should maintain its humidity to 40-50%RH.
Material preparing	20-24℃ is the most suitable temperature for the material preparing.	You should better maintain the humidity level in 40-50%RH.
Soft gelatin capsule making	For the smooth capsule making, you should maintain the temperature between 20-24℃.	For humidity,  35-45%RH is the most suitable for soft gelatin capsule making.
Drying	The drying process should just maintain the temperature like the above.	The humidity in this process should be lower for the rapid and efficient drying, 20-25%RH is the best.

13.How Does Soft Gelatin Capsules Machine Affect Soft Gelatin Capsule Quality?

Your soft gelatin capsules have its quality be affected greatly by soft gelatin capsules machine.

Machine quality

Machine Quality-Sourced:teletecsi

Soft gelatin capsule machine quality has the direct affect on soft gelatin capsule quality. The informing, dirty or broken capsules may be made by the soft gelatin capsule machine.

Machine versatility

Machine Versatility-Sourced:shutterstock

You should prove the machine’s quality as well as the machine’s function. For some type of soft gelatin capsule, the unfitting or leaking of some certain function may make the unqualified soft gelatin products.

Drying difference

AIPAK Drying Difference

Different soft gelatin capsule and production capacity have different need in drying. There is tumbler dryer and drying trays for the soft gelatin capsules drying. You should evaluate your products and gets out the most suitable drying way. Tumbler dryer, drying trays or both. The missing or excessive drying are bad to soft gelatin capsules.

14.What Are The Quality Standard Recommended For Soft Gelatin CapsulesMachine?

The soft gelatin capsules machine is the important machine for pharmaceutical industry and many other industry. Here is the quality standard recommended for soft gelatin capsules machine.

CE

CE-Sourced:jiufanglogistics

CE refers to Conformite Europeenne which means the standard for the application for Europe market. This standard is recommended for soft gelatin capsule machine which makes so precise and important soft gelatin capsule filling job.

FCC

FCC-Sourced:yorkemc

FCC refers to Federal Communications Commission which makes the strict standard on the various sides of soft gelatin capsules machine. The pass of FCC means the pass of the machine and the works in this country.

cGMP

cGMP-Sourced:spectrumchemical

cGMP refers to current good manufacturing practice. It has the high requirements on machine’s quality and advancement. It proves the high efficiency, high tech and great work of the soft gelatin capsule machine.

RoHS

RoHS-Sourced:precisionot

RoHS refers to restriction of hazardous substances. This standard prevent the adding of hazardous substances in machine and machine’s processing. The soft gelatin capsules have the safety greatly proved.

15.Is Drying Process Necessary?

Drying Process-Sourced:softcaps

Drying process is necessary for the whole soft gelatin capsule machine. People usually apply the tumble drier, drier tray or its combination. The missing of this part may lead the destroy of your former work.

Why drying process necessary? The soft gelatin capsules are made with the fluid gelatin liquid and filling ingredients. The fresh gelatin capsules are sticky and soft for the unformed gelatin. Your drying process can then help the gelatin get cold and dry for the better appearance, protection and packaging.

16.Is There Other Drying Method For SoftGelatin Capsules Machine’s Work?

Other Drying Method-Sourced:pagnutrition

Is there other drying method for soft gelatin capsule machine’s work.The normal drying methods are tumble drier and drying trays. The former is the drying methods of soft gelatin capsules with the help of high tech. The continuous tumbling and blowing can accelerate the drying. The later way is the natural drying by just putting capsules on tray and waiting. You can replace tray with other container like basket or other for speedy drying.

You may combine the technological drying and natural drying for the nice drying of soft gelatin capsule products. And you may also use other drying method like softgel capsules drying tunnel or inline drying system for the high speed and efficient drying. All in all, find your drying methods according to the different features of your business and soft gelatin capsules .

17.Does Soft Gelatin Capsules Need To Be Polished?

Softgel Capsule Polish-Sourced:making

You may find the missing of polishing part in the whole soft gelatin capsule manufacturing process. The soft gelatin capsule polisher is the support equipment for the whole soft gelatin capsule manufacturing.

The requirements of soft gelatin capsules polishing depends on your products appearance and state. For certain gelatin formula and manufacturing process, there is no need to polish the nice soft gelatin capsules. And for the unattractive and rugged soft gelatin capsule or for certain selling need, you would better improve soft gelatin capsule’s appearance by polishing.

18.What Are The Common Problems In Soft Gelatin Capsule Making Process?

Common Problems-Sourced:owl.excelsior

The soft gelatin capsule machine is a complex and precise machine. There may be some problem in the manufacturing. Here is its common problems and the relative solutions.

Problem	Solution
Inaccurate dosing	The even and accurate dosing of the inner ingredients shows the quality of your products. For the inaccurate dosing, you should make a deep investigation in the mini pump of the machine. The accurate calibration can make the accurate dosing.
Products clumping or degradation	Have you ever found the clumping soft gelatin capsules of your products? The clumping of the soft gelatin shell may also lead the degrading of your products. You should make sure the proper moisture level in your production and storing environment.
Capsule degrade	While your soft gelatin capsules are exposed to improper temperature, it will degrade. And in manufacturing or drying process, the high temperature may destroy your products by unstable formula, microbial contamination, or other chemical reactions.
Shell informing	For the hard to form soft gelatin capsule shell, you should first check your soft gelatin formula. Besides the wrong gelatin formula, you should check the temperature and humidity of your processing environment. And the soft gelatin mold should also be checked. Are they blocked? Do they set well?
Capsule shell broken	Capsule shell broken is also the common problem for your soft gelatin capsule manufacturing. Besides the checking of gelatin formula, you should also check your mold. The dirty and unsettled mold will lead the broken capsule shell.

19.What Size Or Shape Of Soft Gelatin Capsule Can Your Soft Gelatin Capsules Machine Handle?

Different Softgel Capsule-Sourced:vantagenutrition

What kind of capsule can your soft gelatin capsule machine make? Can your soft gelatin capsule fulfill the need of various kinds of soft gelatin capsule manufacturing.

Of course you can. You can make the soft gelatin capsule of round, tube, oval, rectangle and so on. This can all be made with the according mold. And the size of different soft gelatin capsule can also be made with the relative mold size. All in all, with the suitable mold, your soft gelatin capsules can make the various size and shape.

20.How To Control The Mold Synchronization Of The Soft Gelatin Capsules Machine?

Mold Synchronization Of The Soft Gelatin Capsules Machine-Sourced:mysoftgel

To make the even and great soft gelatin capsules, you should control the mold synchronization of the soft gelatin capsules machine. The displacing or displaying of mold and machine may lead the no reaction to your touch screen. The sticking operation for the wrong placing may lead the production of the unqualified products.

To make the mold synchronization of the soft gelatin capsules machine, you should rely on some gadgets for the placing and modifying. The several check and inspection can better prove the later smooth operation.

21.How To Test The Work Quality Of Soft Gelatin CapsuleOf Your Soft Gelatin Capsules Machine?

The soft gelatin capsule should go through the several layers of checking for the nice quality inspection.

Check completeness

Check Completeness-Sourced:shutterstock

Before storing and taking soft gelatin capsules to the next stage, you should check the completeness and find the break, hole or leak in capsules. The breaking one may lead trouble in later storing and transporting.

Check transparency

Check Transparency-Sourced:nutrapakusa

Gelatin transparency tester is the essential tester for pharmaceutical industry. It help you assure the right material used in soft gelatin capsule making. You may make sure the quality and application of your gelatin used in soft gelatin capsule making.

Check smell

Check Smell-Sourced:contractmanufacturers

Before packaging or transporting, you should make the last check of soft gelatin capsule. Do they have any bad taste or smell? The polluted or degraded one may get out the bad smell and you should pick them out.

22.What You Should Consider To Get Your Dreamed SoftGelatin Capsules Machine?

The purchasing of soft gelatin capsule machine isn’t an easy thing. And here is all you should consider to get the dreamed soft gelatin capsule machine.

Production scale

Production Scale-Sourced:sirioeurope

Different soft gelatin capsule machines have different production scale. And you should consider your production scale and future production road to choose the machine with the most suitable production scale.

Brand

Brand-Sourced:lucidadvertising

The reliable brand can offer your great service and excellent machine performance. Get the gelatin capsule machine from the big brand. The higher price from big brand will pay off in a long run.

Machine type

Machine Type-Sourced:shapeforms

The capsule filling machine has various machine type. Semi automatic or automatic, what is your choice. Are you intend to make the large production or make experiment. Go to check the machine type according to your need.

Budget

Budget-Sourced:budgetease

How about your budget? The soft gelatin capsule manufacturing is a huge processing. You should make clear your budget and compare the different quote of different brands.

Regulation

Regulation-Sourced:cepr

Where is your state? Are there any regulation in the soft gelatin capsule manufacturing? You should make clear the regulation and go get the relevant machine which suits your state’s requirements.

23.How To Maintain Your SoftGelatin Capsules Machine?

The soft gelatin capsule machine makes the high efficient manufacturing of various soft gelatin capsules. Here is the comprehensive guide for the maintaining of your soft gelatin capsule machine.

Make the frequent cleaning

Make The Frequent Cleaning-Sourced:sunriseindustrial

As your soft gelatin capsule machine handled with the sticky substance. For your products quality and the smooth operating, you should make the frequent cleaning of your machine. Usually, every 1-2 hours for the many sticky products. And for other parts, you should also make the regular cleaning.

Maintain the suitable temperature

Maintain The Suitable Temperature-Sourced:jamrefrigeration

You should make sure the suitable environment for your soft gelatin capsule machine’s application. The high temperature, moisture, corrosive products may all affect the machine’s longevity and performance.

Check the machine parts

Check The Machine Parts-Sourced:bobscnc

Besides the daily electricity check, you should also check the machine’s various parts. Make sure the clean, stable and reliable of your various parts. After all the various parts make the smooth performance.

Conclusion

Soft gelatin capsule machine is the important machine for pharmaceutical industry. After the reading of the complete buying guide of soft gelatin capsule machine, you may have a clear understanding of its various sides. If you have any question or problem, you should just contact AIPAK.