Table Of Contents For This Page
For your easy finding the new design and comparison to the original gummy making production line,we have made a lot of useful information on this page for you to delve into.To make sure you can find the information you want quickly,we have made this content directory that will help you jump to the corresponding location when you click on it.
Cooking And Mixing Section
Dynamic Flavor & Color Mixing
Servo Motor Drive
316 Stainless Steel Depositing Head
Full Plate Demoulding
Postposition Motor
Fast Release Design
Cylinder Tension Delivery Belt
Cooking And Mixing Section
3-layers Melting Tank
2-layers Mixing Tank
Ⅰ.Easilyget scald when operating
2-layers without thermal insulation,your operator may easily get scald when touching.
3-layers Mixing Tank
Ⅰ.Anti-scaldinglayer
The use of a 3-layer jacketed cooker can better keep warm and ensure more effective boiling. The third layer can be insulated to prevent workers from being burned by high temperature.
Ⅱ.Good heat preservation& Energy saving
The middle layer is filled with thermal insulation cotton that effectively protect the mixing material inside and be more energy efficient .
Reducer
RV Reducer
KM Hyperbolic Reducer
Ⅰ.Transmission efficiency
RV reducer has 60% transmission efficiency,while KM hyperbolic reducer could reach to 97% transmission efficiency.
Ⅱ.Working Temperature
RV reducer is easy to generate heat while the hyperbolic reducer has low temperature and resist to high temperature.
Ⅲ.Oil Leakage Rate
RV reduce is easy to leak oil while the hyperbolic reducer is free of oil leakage.
Ⅳ.Maximum Speed Ratio
The maximum speed ration of RV reducer is 100:1 while 300:1 of the hyperbolic reducer.
Ⅴ.Positioning Accuracy
RV reducer has large repeat positioning accuracy gap and high failure rate and the copper turbines are prone to wear and tear. While the hyperbolic reducer has small repeat positioning accuracy gap and its hard gear surface is resist to impact.
Lobe Pump
Gear Pump
Ⅰ.Shorter service life
Gear pump is made of iron that there is friction and worn out after long-time running.
Ⅱ.Unstable running
The working pressure of gear pump is unstable due to many reasons,it may be poor sealing that there is air inlet or there may be bubble goes into the pipeline.
Ⅲ.Narrow application
Gear pump is only suitable for conveying heavy, viscous liquid, semi-solid and high viscosity materials.
Lobe Pump
Ⅰ.Longer service life
Lobe pump adopts 304 stainless steel,there is a certain clearance between its two lobes, so there is no friction and wear during operation,it will not contaminate the material and easy for clean and maintenance.
Ⅱ.Stable running
Lobe pump has good sealing and is composed of a stationary pump body and a rotating motor rotor,it does not have an intake valve and an exhaust valve that will run more stable.
Ⅲ.Wide application
Lobe pump has wide applicable medium wide, from low viscosity to semi-solid and medium containing particles.
Plastic Pipe
Traditional design adopts plastic tube for the water circulation system.
Stainless Steel Pipe
Now here stainless steel pipe has been applied,that is more durable and longer service life.
Dynamic Flavor And Colors Mixer
Horizontal Dynamic Flavor and Colors Mixer
Horizontal dynamic flavor and colors mixing may be not uniform due to various density of the syrup,acid or colors.
Vertical Dynamic Flavor and Colors Mixer
While vertical dynamic flavor and colors mixing will have uniform mixing of the syrup,acid or colors even the high density material may loaded down to the bottom.
Depositing Section
Depositing & Cooling Tunnel
Belt Drive
The first generation adopts belt drive,it may be broken and the filling precision will be poor after long-time running.
Chain Drive
The second generation adopts chain drive and it also may be broken and the filling precision will be lowered down after long-time running.The first and second generation may also lead to safety accident.
Servo Motor Drive
The third generation adopts servo motor drive will not have such issue,it will not wear out easily and could guarantee the long-term filling precision.
Rhombic Hopper
Inverted Triangular Hopper
Traditional hopper is inverted triangular that not anti-scald at all,you operator may be get scald by high temperature when touching.
Rhombic Hopper
Now the rhombic hopper is good prevention design in anti-scald.
1 Solenoid Valve Control
The design of traditional depositing rod only adopts 1 solenoid valve control,that is unreasonable.
5 Solenoid Valves Control
While now here adopts 5 solenoid valves controls,that keeps the whole depositing process more stable.
Demoulding
Plate Chain Demoulding
This type of demoulding,it may clamp the mold that make it be damaged in the long run.
Full Plate Demoulding
While this kind of demoulding,the mold is well protected.
Motor In The Cooling Tunnel
Preposition Motor
Ⅰ.Poor Filling Precision
Due to the pull force design,it may lead to the chain not in the same level,then result in poor filling precision.
Ⅱ.High Energy Consumption
The preposition motor is in the depositing filling station with no cooling effect that it has high energy consumption.
Postposition Motor
Ⅰ.Stable Performance
The postposition motor works through drive force that makes sure the chain system runs at the same level so that the deposit filling is more precise.
Ⅱ.Low Energy Consumption
The postposition motor is in the cooling tunnel with cooling effect that it has low energy consumption.
Mold And Rail
Ⅰ.Exposed On The Air
The guide rail chain is exposed on the air that is dirty.
Ⅱ.Mold Fixed By Screw
The mold will not be easily released as fixed by screw.
Ⅰ.Added With Polymer Guide Rail
The chain of the guide rail is added with polymer that decrease the shocking and and nosy after long time running.
Ⅱ.Fast Release Buckle
You will fast release of the mold with the buckle.
Gummy Mold
Half-coated Gummy Mold
Traditional gummy mold is half coated.
Full Coated Gummy Mold
While now all gummy molds are full coated with teflon.
Belt
PU Mirror
It is easy stick to the gummy and not easy for clean.
PU Diamond Belt
While PU diamond belt will not stick to the gummy and easy for you clean.
Stick to the Cooling Tunnel
Traditional belt stick to the cooling tunnel,that is easy to get dirty,and hard to clean.
Suspend
New machine belt is suspended,that is more clear and easy to clean.
Belt Tension Mode
Mechanical Tension
Through mechanical tension ,the belt is easy to wear out and aging.
Cylinder Tension
With cylinder tension,it will adjust automatically and well protect the belt.
The Basic Knowledge About AIPAK Gummy Making Machine
Get to know more basic knowledge about NJP 1200D capsule filling machine before making the final determination will help you boost your business and make the most suitbale choice.
1.What type of candy can you manufacture with the gummy making production line?
With AIPAK gummy making production line,you can manufacture various shapes or sizes of gummy candy from traditional gummy bears to the most popular nutraceutical sweets nowadays.You just need to tell us your needs,we will customize various molds to help you manufacture your required shape,size or recipe’s gummy candies.
2.What is difference between gelatin and pectin gummy candies?
It is actually the difference between gelatin and pectin.Gelatin is animal derived ingredient that typically from the collagen in bones,cartilage or ligaments.While pectin is a plant-based thickening agent,typically it is derived from apples and oranges.And gelatin gummies will easily melt during high temperature days while pectin gummies will maintain their shapes at high temperature.
3.What machines do you need for mass production gummy candies?
A gummy making production line is made of gelatin melting tank,recipes mixing/storage tank,gummy depositing machine,the cooling tunnel,the delivery system and other auxiliary equipment.If you want to mass production of gummy candies,you need the complete line of various gummy making machines to cooperate together.
4.How many types of gummy making machines are there in the market now?
There are automatic and semi-automatic gummy making machines in the market now,you may decide on your actual production capacity requirement.An automatic gummy making will have higher capacity with low labor cost while semi-automatic one will have some operation process labor required and lower production capacity.
5.What quality standard should gummy making machine meet with?
Except meeting with the regularly ISO,CGMP,CE standards,gummy making machine should also meet with FDA requirement for guarantee the safety and quality of gummy candies.
6.What should you consider when importing a gummy production line?
There are factors when you importing a gummy candy production line,your factory layout,your budget,if the ingredients you add on the gummy have special requirements.
A Brief Self-nomination ,Why Choose AIPAK?
Tons of pharmaceutical equipment suppliers have been rising due to wordwide importance to health and drugs over time.AIPAK is one of the biggest names there is.Thousands of satisfied customers and clients testify that all AIPAK pharmaceutical machineries are above conventional products and one of the highest level when it comes to quality and actual manufacturing requirments.AIPAK always adhere “Quality First” “Technology innovation” as its targest service principle,all machines must have strict quality tests before exporting.
Leading Professional
Manned with industry-leading engineers and professionals.
Reliable Service
24/7 online customer support-have your concerns attended by our sales and support professionals.
Trusted Company
AIPAK has been partnered with many known clients for years and numbers just won’t stop.
High Quality
All machines must be tested and inspected for running before delivery.
Low Cost
AIPAK used cutting-edge technology allowing low-cost production for affordable products
Experienced
The company’s expertise has been taked advantages of by the global market for over 15 years now.
Try AIPAK Gummy Making Machine To See The Magic!