4 Things Worth Knowing About Tablet Counting Line

Tablet counting line is mainly used in pharmaceutical, industrial, chemical, food and other industries. A machine that can count and bottle solid preparations or solid particles such as tablets (including profiled tablets), capsules, soft capsules (clear and opaque), pellets, etc. The machine is small in size, light in weight, accurate in counting and convenient in operation.

The contact surface of the counted items is made of stainless steel, which is an ideal special equipment for counting bottled, bagged and canned products in various related industries. With the rapid development of the pharmaceutical industry, the counting accuracy of the tablet counting line has attracted more and more attention from manufacturers.

The tablet counting line is a finished drug production line that counts and fills various forms of solid materials in bottles, bags and boxes. Have you ever seen what machines are on the tablet counting line.

The complete tablet counting and filling production line includes: bottle unscrambler,desiccant insert machine,tablet counting machine,capping machine,induction sealing machine and automatic labeling machine.

The introduction of tablet count line

Bottle unscrambler

High speed bottle unscrambler is one of the equipment of plastic bottle filling production line. Fast unpacking speed, can be used with a variety of high-speed production lines. Using new technology and advanced process, the reading speed is fast and stable.

It is suitable for all kinds of round, square, flat square and special-shaped plastic bottles. For bottles of different specifications, only need to replace the bottle unscrambler turntable (specifications are not different, no need to replace), adjust the bottle delivery channel.

Tablet Counting machine

The tablet counting machine uses the photoelectric induction principle to count, segment and transport the sensed medical particles, and all the operating data can be monitored and set in real time. Suitable for scientific research institutions, hospitals, pharmaceutical factories, laboratories and health products factories, in full compliance with GMP requirements.

The body is made of high quality stainless steel, compact size, simple structure, beautiful appearance and easy maintenance.

Capping machine

Automatic capping machine is mainly suitable for different material specifications and different specifications of capping, capping (rolling). Applicable screw cover, anti-theft cover, child cover, pressing cover and so on. With constant torque cap, the pressure can be easily adjusted. Compact structure, reasonable, can be easily linked with other equipment into line, dust cover is optional. Advantages: straight line design, convenient assembly line and beautiful.

Desiccant inserting machine

Desiccant inserting machine is widely used in pharmaceutical, food, chemical and other industries. Suitable for filling different bottle desiccant, intelligent control, non-stop bottle, avoid waste of consumables, ensure continuity and accuracy, quick and convenient replacement of varieties. Comply with GMP requirements.

Induction sealing machine

The continuous electromagentic induction sealing machine is to use the principle of electromagnetic induction, instantaneously generate high temperature on the aluminum foil at the mouth of the bottle, and then melt the aluminum foil at the mouth of the bottle to achieve the function of sealing.

It has good effect of moisture-proof, anti-enzyme and anti-counterfeit, so as to prolong the storage time of articles. It also features with high speed sealing, all stainless steel mold shaped shell, beautiful appearance, simple installation and debugging, stable and reliable performance.

Automatic Labeling machine

The labeling machine is simple and reasonable in structure and easy to operate. The production capacity can be adjusted according to the specifications and characteristics of bottles and labels. The labeling machine has strong adaptability to bottles, can be used for food, medicine, cosmetics and other specifications of glass bottles and plastic bottles, whether transparent or opaque sticker labels, can be used to label bottles or containers with satisfactory labels.

In the entire working process of the tablet counting line, the most common problem is the inaccuracy of counting. It is important to know that accuracy is vital for a machine and even for manufacturers, especially in the pharmaceutical and medical fields.How to find and solve problems, you can refer to the following

Several factors affect the accuracy of tablet counting line

First, in the process of production, there is a large amount of dust in the material, the accumulation of dust blocked infrared ray, so that the counting circuit can not work normally, resulting in inaccurate counting.

Second, different materials have different oscillation frequencies in the three-stage vibration plate. Such as capsules, tablets, pills.

Third, the materials in the warehouse are not replenished in time, which affects the separation state of the materials on the separation plate, resulting in inaccurate counting.

Fourth, the vibration plate is horizontally adjusted and titled forward. When the vibration stops,the material slides to the detection channel, resulting in inaccurate counting.

Fifth, the design of the bin does not consider the change of gravity, which may affect the fluidity of the material, and the falling time of the material is too long. This is because the material rotates in the falling particle shied during the falling process , it does not fall into the bottle in time that resulting in inaccurate counting.

Sixth, The reaction speed of the cylinder components also affect the count. The factors that affect the sensitivity of the cylinder are: impurities entering the cylinder, wear of the cylinder seals, moisture in the air, etc.

The method to improve the accuracy of tablet counting line

First, you should termly use the vacuum cleaner to take away the dust contained in the material.

Second, set the appropriate oscillation frequency to the different materials

Third, observe the bin’s material in a real time, and replenish the material in time.

Fourth, you should strictly moisture content of the compressed air, strictly control the non- cylinder grease into the actuator.

Fifth,When replacing the actuator during maintenance, the original cylinder must be replaced.

With the increasing demand for production in various industries such as medicine, the tablet counting line market has developed rapidly and become a hot packaging equipment. With the continuous development of science and technology,  tablet counting machine has been greatly improved in technical level and equipment quality.

The rapid development of medicine industry and food industry has also led to the development of tablet counting line. No matter tablets, capsules, pills, etc., are inseparable from  tablet counting line.